Xaar Inkjet Technology Revolutionizes EV Battery Coatings with 50% Cost Savings

By EV Update IndiaJun 15, 2025

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⚡ Xaar Inkjet Technology Revolutionizes EV Battery Coatings for a Safer Future

⚡ Xaar-Inkjet Technology Revolutionizes EV Battery Coatings for a Safer Future

Xaar Inkjet Technology is setting a groundbreaking precedent in electric vehicle (EV) battery manufacturing by offering superior performance, increased safety, and unmatched sustainability. As the EV sector experiences exponential growth, the need for more efficient battery insulation and protection has become paramount. Traditional coating methods such as PET films are struggling to meet the rigorous demands of modern battery systems.

To tackle this challenge, Xaar-Inkjet Technology—backed by its proprietary Xaar eX and Nitrox eX printheads—is delivering high-precision, high-performance battery coatings that significantly outperform conventional techniques. The transformation is evident through Xaar’s collaboration with top-tier EV manufacturing solution providers like Shifang Intelligent Manufacturing Technology and Shenzhen Omijia Intelligent Technology Co., Ltd.

🔍 The Need for Advanced EV Battery Coatings

As the energy density of EV battery packs increases, insulation and thermal stability become critical. Modern lithium-ion batteries demand robust coatings that can withstand heat, voltage, and tightly packed configurations. Xaar-Inkjet Technology addresses all these concerns by replacing outdated PET films with precise UV inkjet coating systems.

Thanks to Xaar-Inkjet Technology, manufacturers can now achieve:

Improved heat dissipation
Enhanced battery protection
Uniform and durable coating layers

🧪 Innovation Behind Xaar Inkjet Technology

Xaar-Inkjet Technology is the first of its kind specifically engineered for the battery industry. It brings several innovative features to the table:

TF Technology™ ensures consistent ink recirculation for uninterrupted operation.
Sure Flow™ offers self-cleaning capabilities to reduce downtime.
High Laydown Technology™ allows for thick, consistent layers of coating tailored to individual battery designs.

These innovations not only streamline the manufacturing process but also contribute to sustainability, safety, and cost efficiency—key components of the EV industry’s future.

🤝 Powerful Partnerships That Prove Its Impact

✅ Shifang’s Shift to Xaar Inkjet Technology

Located in Guangdong Province, Shifang Intelligent Manufacturing Technology has shifted from traditional PET-based coatings to Xaar Inkjet Technology, achieving:

30% material cost reduction
99% ink utilization
Projected 50% savings with in-house UV ink production

This move has led to more cost-effective and environmentally sustainable battery coatings that meet the performance standards of next-gen EVs.

✅ Omijia’s Smart Manufacturing Boost

Shenzhen Omijia Intelligent Technology Co., Ltd., a leader in smart equipment manufacturing, is also utilizing Xaar-Inkjet Technology to revolutionize lithium-ion insulation coatings. Their systems now deliver:

Improved coating accuracy
Better heat and voltage resistance
Higher compliance with global safety standards

💬 Industry Leaders Speak on Xaar-Inkjet Technology

🗣 Zack Zhang, CEO of Shifang:

“Xaar Inkjet Technology has helped us break new ground in EV battery coating with unmatched efficiency and sustainability.”

🗣 Henry Liu, GM of Omijia:

“We’ve achieved outstanding reliability and performance thanks to Xaar’s advanced inkjet printheads.”

🗣 John Mills, CEO of Xaar:

“Our work with Shifang and Omijia showcases how Xaar Inkjet Technology is at the forefront of EV manufacturing innovation. We’re committed to accelerating the shift to sustainable mobility.”

🌱 Environmental and Economic Impact of Xaar Inkjet Technology

Xaar Inkjet Technology not only boosts production efficiency but also slashes material waste and environmental harm. With over 99% ink utilization, fewer raw materials are wasted, and operating costs are significantly lower. As EV adoption surges, this environmentally conscious solution is essential for sustainable industrial growth.

Xaar Inkjet Technology
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🚀 The Road Ahead for Xaar Inkjet Technology

With the global EV industry evolving rapidly, Xaar Inkjet Technology is positioned to play a pivotal role in battery innovation. By continually enhancing its inkjet solutions and forming strategic collaborations, Xaar is setting new standards in performance, safety, and environmental responsibility.